<abstract xmlns="http://www.w3.org/1999/xhtml">For powder metallurgy products, high density is an essential requirements to obtain maximum mechanical properties. Here, supersolidus liquid phase sintering (SSPLS) is an effective means to attain high sintered density, as known from PM high speed steels. In the present work it is shown that this technique can also be applied to Cr prealloyed low alloy steel grades. Supersolidus sintering through indirect heating requires precise control of temperature and also the atmosphere, to avoid uncontrolled changes of the carbon level. Higher C contents are beneficial here since they enable lower temperatures and result in wider temperature windows for sintering. The temperatures necessary for SSLPS at moderate C levels are fairly high for standard sintering furnaces, therefore induction sintering was studied in this work. It showed that, as was to be expected, also here precise temperature control is required, but for any carbon level tested a sintering temperature could be identified that yielded high sintered density and good shape retention. The high density attained, in combination with the very high temperatures, results in pronounced grain growth, this process no more being inhibited by the presence of pores, which is undesirable but can however be remedied by suitable heat treatment.</abstract>

Miba Sinter Austria GmbH, Dr. Mitterbauer-Str.1, AT-4655 Vorchdorf,

Supersolidus Sintering of Cr Prealloyed Steels by Inductive Heating

<abstract xmlns="http://www.w3.org/1999/xhtml">Fused Layer Modelling (FLM) is one out of several material extrusion (ME) additive manufacturing (AM) methods. FLM usually deals with processing of polymeric materials but can also be used to process metal-filled polymeric systems to produce metallic parts. Using FLM for this purpose helps to save costs since the FLM hardware is cheap compared to e.g. direct metal laser processing hardware, and FLM offers an alternative route to the production of metallic components.To produce metallic parts by FLM, the methodology is different from direct metal processing technologies, and several processing steps are required: First, filaments consisting of a special polymer-metal composition are produced. The filament is then transformed into shaped parts by using FLM process technology. Subsequently the polymeric binder is removed (”debinding”) and finally the metallic powder body is sintered. Depending on the metal powder used, the binder composition, the FLM production parameters and also the debinding and sintering processes must be carefully adapted and optimized.The focal points of this study are as following:1. To confirm that metallic parts can be produced by using FLM plus debinding and sintering as an alternative route to direct metal additive manufacturing.2. Determination of process parameters, depending on the used metal powders (steel and copper) and optimization of each process step.3. Comparison of the production paths for the different metal powders and their debinding and sintering behavior as well as the final properties of the produced parts.The results showed that both materials were printable after adjusting the FLM parameters, metallic parts being produced for both metal powder systems. The production method and the sintering process worked out well for both powders. However there are specific challenges in the sintering process that have to be overcome to produce high quality metal parts. This study serves as a fundamental basis for understanding when it comes to the processing of steel and copper powder into metallic parts using FLM processing technology.</abstract>

Additive Manufacturing of Steel and Copper Using Fused Layer Modelling: Material and Process Development

<abstract xmlns="http://www.w3.org/1999/xhtml">The customary edged tool for machining is uneconomical for harder and hard to machine materials and furthermore the level of surface finish accomplished is not that great. As of late, a lot of consideration in mechanical engineering has been centered on finishing tasks. Not many investigations have been accounted for till date on the advancement of substitute magnetic abrasive powder (MAP). In this paper, to improve the finishing performance, the abrasive powder were prepared by mechanical alloying of diamond powder and iron (Fe) powder, compacting these with universal testing machine (UTM) and then sintered at different temperature in a sintering machine in an inert gas (H2) atmosphere. These compacts were crushed and sieved to obtain various sizes of MAP. This abrasive powder were micro-structurally examined. The results indicate that the densification increases and porosity decreases with increasing temperature. Moreover, the prepared bonded MAP has potential performance as a new MAP for fine finishing in Magnetic Abrasive Flow Machining (MAFM) process.</abstract>

Preparation, Microstructure Evaluation and Performance Analysis of Diamond-Iron Bonded Magnetic Abrasive Powder

<abstract xmlns="http://www.w3.org/1999/xhtml">Lead is known to be banned in alloy making, highlighting toxicity concerns and environmental legislations. Researchers and scholars around the globe were in immediate search of new lead free solder alloys which could potentially replace the old Sn-Pb alloy. In this comprehensive study, shear strength and impact toughness tests were conducted on Sn-1Cu-1Ni when different amounts of Ag (0.25, 0.5, 0.75 1 % by wt.) is added. Shear strength test is tested using micro force test system. Impact toughness test is analyzed using Charpy impact test set up by calculating the energy difference before and after impact. The study reveals that, Ultimate shear stress increased from 19 MPa to 21.3 MPa. Yield strength increased from 27.4 MPa to 29.7 Mpa. Impact toughness of the alloys increased from 9.4 J to 10.1 J. Thus, Sn-1Cu-1Ni-1Ag is found to have improved shear strength and impact toughness than Sn-1Cu-1Ni.</abstract>

Department of Mechanical Engineering, School of Engineering

Cochin University of Science and Technology

Experimental Investigations on Impact Toughness and Shear Strength of Novel Lead Free Solder Alloy Sn-1Cu-1Ni-XAg

AHEAD OF PRINT

Volume 22 (2022): Issue 1 (December 2022)

Volume 21 (2021): Issue 2 (December 2021)

Volume 21 (2021): Issue 1 (June 2021)

Volume 20 (2020): Issue 2 (December 2020)

Volume 20 (2020): Issue 1 (June 2020)

Volume 19 (2019): Issue 2 (December 2019)

Volume 19 (2019): Issue 1 (September 2019)

Volume 18 (2018): Issue 2 (November 2018)

Volume 18 (2018): Issue 1 (June 2018)

Volume 17 (2017): Issue 2 (December 2017)

Volume 17 (2017): Issue 1 (December 2017)

Volume 16 (2016): Issue 2 (December 2016)

Volume 16 (2016): Issue 1 (October 2016)

Powder Metallurgy Progress

 POWDER METALLURGY PROGRESS – international journal of powder technology and powder-derived materials.  POWDER METALLURGY PROGRESS is an international peer-reviewed open-access materials science journal with a more than 20 years long publishing history. Since the establishment in 2001, PMP published a wide variety of quality works, focused mainly on powder metallurgy of metals, the evolution of the technology itself, preparation, properties, and applications of particular materials.  In 2021 after the celebration of the 20th anniversary of the journal, it underwent changes and transformations focused mainly on the publishing interests and scope. Now it is extended to broadly all fields of powder-derived materials and technologies.  Works from the fields of powder metallurgy, metals, alloys, ceramics, and composites, basic and applied research of materials science related to mechanical and functional properties, manufacturing, and characterization are always welcomed.  Actual Scope of the journal:    materials research such as materials physics, materials chemistry, materials engineering, traditional and advanced powder metallurgy, materials processing;  wide range of metal, ceramic and composite materials including metal matrix, ceramic matrix, polymer matrix composites, and hybrid organic-inorganic-metal-ceramic material systems, structural materials, functional materials, biomaterials, porous materials, magnetic electric and multifunctional materials such as magnetic composites, magnetoelectric, magnetocaloric, ferroelectric, piezoelectric, thermoelectric, magneto-optic, magnetostrictive, or high-temperature materials;  advanced as well as traditional production technology and processing, additive manufacturing, 3D printing, Press and Sinter, HIP, MIM, PIM, Spark Plasma Sintering, Hot Pressing, Microwave Sintering, Plasma Treatment, Slip Casting, Rapid Heating, Ultrafast Sintering, new progressive compaction and processing methods;  influence of material processing parameters on their microstructure formation and development and structural relations of physical, mechanical, and functional properties of materials focusing but not limited on powder materials;  special technological processes of PM material with individual-particular-special physical-chemical properties;  environmental issues of production and application of PM materials;  industrial processes, management, and quality, (creation of normative) standard method activity, economical analysis, conception (philosophy) and prediction in PM and progressive material processing field;  production of technological equipment for powder and advanced materials technology.   The owner of the journal: Institute of Materials Research Slovak Academy of Science.  Why subscribe and read  PMP journal is an open-access journal that publishes original theoretical and experimental articles as well as review articles related to all aspects of PM. The journal is peer-reviewed, follows ethical publishing practices, and is searchable, discoverable, and citable.  Why submit  The journal has a distinguished Editorial Board with extensive academic qualifications, ensuring that the journal maintains high scientific standards and has broad international coverage. All manuscripts that are submitted to the PMP journal will NOT BE subject to any Article Processing Charges.  Rejection Rate   16.21 %   Archiving  Sciendo archives the contents of this journal in Portico - digital long-term preservation service of scholarly books, journals and collections.  Plagiarism Policy  The editorial board is participating in a growing community of Similarity Check System's users in order to ensure that the content published is original and trustworthy. Similarity Check is a medium that allows for comprehensive manuscripts screening, aimed to eliminate plagiarism and provide a high standard and quality peer-review process. 