<abstract xmlns="http://www.w3.org/1999/xhtml"><p>In this work was established that serial traditional hardfacing materials based on the Fe-Cr-C system are not effective for improvement of abrasion resistance of elements of equipment for production of bricks, solid fuel briquettes and for restoration of augers, due to the fact that this equipment works at significant specific and cyclic loads. Features of the coarse-grained structure of Fe-Cr-C based coatings leads to intensive abrasive wear. The aim of this study was to increase a durability of that equipment by using of flux cored electrodes with reaction components of Ti, Cr, Mo, B4C and their combinations to provide synthesis, which leads to fine-grained structure of refractory borides and carbides and their solid solutions with increased hardness. Structure of the hardfacing coatings were investigated by method of metallography, scanning electron microscopy (SEM), electron backscatter diffraction (BSD) mode and energy dispersive X-ray spectroscopy (EDS). Temperature dependences of equilibrium phase amount of the hardfacing materials were calculated by the CALPHAD technique, using JMatPro software. It was investigated that the offered materials are characterized by higher wear resistance at high specific and cyclic loads in comparison with serial production high-chromium hardfacing materials (Lastek, ESAB, Paton IEW). It was established that the abrasion wear resistance at high specific and cyclic loads depends mostly of formation of the structure of hardfacing material, and not the hardness. Also, using of powders of pure metals and their combination as reaction mixture for FCAW leads to fine structure which contains of refractory borides and carbides and their solid solutions.</p></abstract>

In this work was established that serial traditional hardfacing materials based on the Fe-Cr-C system are not effective for improvement of abrasion resistance of elements of equipment for production of bricks, solid fuel briquettes and for restoration of augers, due to the fact that this equipment works at significant specific and cyclic loads. Features of the coarse-grained structure of Fe-Cr-C based coatings leads to intensive abrasive wear. The aim of this study was to increase a durability of that equipment by using of flux cored electrodes with reaction components of Ti, Cr, Mo, B4C and their combinations to provide synthesis, which leads to fine-grained structure of refractory borides and carbides and their solid solutions with increased hardness. Structure of the hardfacing coatings were investigated by method of metallography, scanning electron microscopy (SEM), electron backscatter diffraction (BSD) mode and energy dispersive X-ray spectroscopy (EDS). Temperature dependences of equilibrium phase amount of the hardfacing materials were calculated by the CALPHAD technique, using JMatPro software. It was investigated that the offered materials are characterized by higher wear resistance at high specific and cyclic loads in comparison with serial production high-chromium hardfacing materials (Lastek, ESAB, Paton IEW). It was established that the abrasion wear resistance at high specific and cyclic loads depends mostly of formation of the structure of hardfacing material, and not the hardness. Also, using of powders of pure metals and their combination as reaction mixture for FCAW leads to fine structure which contains of refractory borides and carbides and their solid solutions.

Improvement of Abrasion Resistance of Production Equipment Wear Parts by Hardfacing with Flux-Cored Wires Containing Boron Carbide/Metal Powder Reaction Mixtures

Ivano-Frankivsk National Technical University of Oil and Gas

Central Ukrainian National Technical University

Management Systems in Production Engineering

This work is licensed under the Creative Commons Attribution 4.0 Public License.

In this work was established that serial traditional hardfacing materials based on the Fe-Cr-C system are not effective for improvement of abrasion resistance...

Improvement of Abrasion Resistance of Production Equipment Wear Parts by Hardfacing with Flux-Cored Wires Containing Boron Carbide/Metal Powder Reaction Mixtures

Published Online: Jul 17, 2020

Page range: 178 - 183

Received: Feb 01, 2020

Accepted: Jun 01, 2020

DOI: https://doi.org/10.2478/mspe-2020-0026

Keywords
flux cored electrodes, abrasion resistance, refractory borides, solid solutions, high specific loads

© 2020 Oleksandr Ivanov et al., published by Sciendo

This work is licensed under the Creative Commons Attribution 4.0 Public License.

Improvement of Abrasion Resistance of Production Equipment Wear Parts by Hardfacing with Flux-Cored Wires Containing Boron Carbide/Metal Powder Reaction Mixtures

Published Online: Jul 17, 2020

Page range: 178 - 183

Received: Feb 01, 2020

Accepted: Jun 01, 2020

DOI: https://doi.org/10.2478/mspe-2020-0026

Keywordsflux cored electrodes, abrasion resistance, refractory borides, solid solutions, high specific loads

© 2020 Oleksandr Ivanov et al., published by Sciendo

This work is licensed under the Creative Commons Attribution 4.0 Public License.

Keywords
flux cored electrodes, abrasion resistance, refractory borides, solid solutions, high specific loads