Tests of steel arch and rock bolt support resistance to static and dynamic loading induced by suspended monorail transportation

At present, the suspended monorail systems constitute a very common means of transportation in the Polish hard coal mines. The main advantages of the suspended monorail include the independence of the route from the working floor surface irregularities and the possibility to transport cargo of significant mass and size.

The masses and dimensions of machines and devices transported via monorail have increased considerably in recent times. This particularly concerns the transport of longwall system elements. In Poland, the maximum speed of suspended monorail travel is 2 m/s. Due to the fact that preparations are currently underway to increase the maximum speed above 2 m/s, it is necessary to inspect what influence it will have on work safety and mining support stability.

Current operational experience and tests have shown that dynamic loads induced by the suspended monorail transportation have a significant influence on the roadway support stability, working protection durability and on the monorail operators. This is particularly true during the emergency braking of a suspended monorail by means of a braking trolley, where the overloads reach 3g.

Bench tests of the selected steel arch and rock bolt support elements utilised in the Polish hard coal mines were conducted in order to determine the resistance of steel arch and rock bolt supports to static and dynamic loads.

The article presents the results of the tests conducted on a steel arch support in the form of the sliding joints of an ŁP/V29 yielding roadway support, which is commonly employed in the Polish hard coal mines. Tests of elements of the threaded bolts with trapezoidal threads over the entire rod length were conducted as well.

The conducted strength tests of steel arch and rock bolt support elements under static and dynamic loading have shown that dynamic loading has decisive influence on the support’s retaining of its stability. Support element stability decreases along with the increase of the impact velocity. This concerns both the steel arch support and the rock bolt support.