Preparation and characterization of EPDM-silica nano/micro composites for high voltage insulation applications

The rising market for substitute materials in high voltage insulation components is stimulated largely by the need to reduce overall costs. In this respect, polymer insulators offer significant advantages over old traditional materials. In the present research, efforts have been made to quantify the effect of silica (having different particle size nano, micro and hybrid) loading on the mechanical and thermal behaviors of Ethylene-Propylene-Diene Monomer (EPDM) based high voltage electrical insulations. The fabricated composites were subjected to mechanical, thermal and electrical properties measurements. The results of dielectric strength, surface and volume resistivities showed that all composites had insulator properties, while their mechanical and thermal properties improved considerably. EPDM was compounded with different types of silica in a two roll mill using sulphur cure system. The outcome achieved from the comparative study revealed that the EPDM nanocomposites had enhanced mechanical, thermal and electrical properties even at 5 % loadings.