An Analysis Of Tensile Test Results to Assess the Innovation Risk for an Additive Manufacturing Technology

Open access

Abstract

The aim of this study was to assess the innovation risk for an additive manufacturing process. The analysis was based on the results of static tensile tests obtained for specimens made of photocured resin. The assessment involved analyzing the measurement uncertainty by applying the FMEA method. The structure of the causes and effects of the discrepancies was illustrated using the Ishikawa diagram. The risk priority numbers were calculated. The uncertainty of the tensile test measurement was determined for three printing orientations. The results suggest that the material used to fabricate the tensile specimens shows clear anisotropy of the properties in relation to the printing direction.

References

  • [1] Liu, H.C., Liu, L., Liu, N. (2013). Risk evaluation approaches in failure mode and effects analysis: A literature review. Expert Systems with Applications, 40, 828-838.

  • [2] Su, X., Deng, Y., Mahadevan, S., Bao, Q. (2012). An improved method for risk evaluation in failure modes and effects analysis of aircraft engine rotor blades. Engineering Failure Analysis, 26, 164-174.

  • [3] Kolich, M. (2014). Using failure mode and effects analysis to design a comfortable automotive driver seat. Applied Ergonomic, 45, 1087-1096.

  • [4] Chen, P.-S., Wu, M.-T. (2013). A modified failure mode and effects analysis method for supplier selection problems in the supply chain risk environment: A case study. Computers and Industrial Engineering, 66, 634-642.

  • [5] Wirandi, J., Alexander, A. (2006). Uncertainty and traceable calibration - how modern measurement concepts improve product quality in process industry. Measurement, 39, 612-620.

  • [6] Hiller, J., Reindl, L. M. (2012). A computer simulation platform for the estimation of measurement uncertainties in dimensional X-ray computed tomography. Measurement, 45, 2166-2182.

  • [7] Sen, M., Shan, H. S. (2005). Analysis of hole quality characteristics in the electro jet drilling process. International Journal of Machine Tools & Manufacture, 45, 1706-1716.

  • [8] Asiltürk, I., Süleyman, Neseli S. (2012). Multi response optimisation of CNC turning parameters via Taguchi method-based response surface analysis. Measurement, 45, 785-794.

  • [9] Campbell, I., Bourell, D., Gibson, I. (2012). Additive manufacturing: rapid prototyping comes of age. Rapid Prototyping Journal, 18, 4, 255-258.

  • [10] Puebla, K., Arcaute, K., Quintana, R., Wicker, R.B. (2012). Effects of environmental conditions. aging. and build orientations on the mechanical properties of ASTM type I specimens manufactured via stereolithography. Rapid Prototyping Journal, 18, 5, 374-388.

  • [11] Chockalingam, K., Jawahar, N., Chandrasekhar, U. (2006). Influence of layer thickness on mechanical properties in stereolithography. Rapid Prototyping Journal, 12, 2, 106-113.

  • [12] Quintana, R., Puebla, K., Wicker, R.B. (2010). Effects of build orientation on tensile strength for stereolithography manufactured ASTM D-638 type I specimens of DSM Somosw 11120 resin. Journal of Advanced Manufacturing Technology, 46, 201-15.

  • [13] Kęsy, A., Kotliński, J. (2010). Mechanical properties of parts produced by using polymer jetting technology. Archives of Civil and Mechanical Engineering, X, 3, 37-50.

  • [14] Hambali, R.H., Celik, H.K., Smith, P.C., Rennie, A.E.W., Ucar, M. (2010). Effect of Build Orientation on FDM Parts: A Case Study for Validation of Deformation Behaviour by FEA. iDECON 2010 - International Conference on Design and Concurrent Engineering Universiti Teknikal Malaysia Melaka (UTeM), 224-228.

  • [15] Radziszewski, L. (2004). Intrusive effect of a contact transducer on testing results, Metrology and Measurement Systems, XI, 1, 31-43.

  • [16] Radziszewski L., Kekez M. (2009). Application of a genetic-fuzzy system to diesel engine pressure modeling. The International Journal of Advanced Manufacturing Technology, 46, 1-4, 1-9.

  • [17] Cedro, L., Janecki D. (2011). Determining of Signal Derivatives in Identification Problems - FIR Differential Filters, Acta Montanistica Slovaca, R 16, cz. 1, 47-54.

  • [18] ISO. Standard 527-1 (2012). Plastics - determination of tensile properties - Part 1: General principles.

  • [19] Inspekt Mini (2011). Universal testing machine Inspekt mini 3kN. Hegewald & Peschke MPT GmbH.

  • [20] LabMaster software (2011). Version 2.5.3.21.

  • [21] Adamczak, S., Bochnia, J., Kaczmarska, B. (2014). Estimating the uncertainty of ten sile stength measurement for a photocured material produced by additive manufacturing. Metrology and Measurements Systems, XXI, 3, 553-560.

  • [22] Adamczak, S., Makieła, W. (2010). Fundamentals of metrology and quality engineering for mechanical engineers. WNT.

  • [23] ISO. Standard 6892-1 (2009). Metallic materials - Tensile testing - Part 1: Method of test at room temperature.

  • [24] Hamrol, A. (2005). Quality management with examples. Wydawnictwo Naukowe PWN. Warszawa, 327-336.

  • [25] Stępień, K., Makieła, W. (2013). An analysis of deviations of cylindrical surfaces with the use of wavelet transform. Metrology and Measurement Systems, XX, 1, 139-158.

  • [26] Janusiewicz, A., Adamczak, S., Makieła, W., Stępień, K. (2011). Determining the theoretical method error during an on-machine roundness measurement. Measurement, 44/9, 1761-1767.

Metrology and Measurement Systems

The Journal of Committee on Metrology and Scientific Instrumentation of Polish Academy of Sciences

Journal Information


IMPACT FACTOR 2016: 1.598

CiteScore 2016: 1.58

SCImago Journal Rank (SJR) 2016: 0.460
Source Normalized Impact per Paper (SNIP) 2016: 1.228

Metrics

All Time Past Year Past 30 Days
Abstract Views 0 0 0
Full Text Views 40 40 29
PDF Downloads 13 13 9