The Diagnostic System of A – 604 Automatic Transmission

Automatic gearbox gains increasing popularity in Europe. Little interest in diagnosis of such type of transmission in Poland results from the fact of small share in the whole market of operated cars, so there is a lack of availability of special diagnostic devices. These factors cause issues of expensive repairs, often involving a replacement of subassembly to new or aftermarket one. To a small extent some prophylactic diagnostic tests are conducted, which can eliminate future gearbox system failures. In the paper, the proposition of diagnostic system of popular A - 604 gearbox was presented. The authors are seeking for the possibility of using such type of devices to functional elaboration of gearboxes after renovation. The built system pursues the drive of the researched object, connected with simulated load, where special controller, replacing the original one, is responsible for controlling gearbox operation. This way is used to evaluate the mechanic and hydraulic parts' state. Analysis of signal runs, registered during measurements lets conclude about operation correctness, where as comparison with stock data verifies the technical state of an automatic gearbox.