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Mechanical and mathematical research of local deformations of a steel roller shell with a variable geometry of contact surface

Abstract

The article is devoted to solving the fundamental and applied problem of nonlinear structural mechanics of machines by introducing into the drum two additional stop cylinders with supporting rollers at the end and adjustable length, providing a given elliptical or circular shape of a flexible shell with a smoothly variable geometry in the area of its contact with compacted pavement material. Compaction of soil, gravel and asphalt concrete in the sphere of road is not only an integral part of the technological process of the roadbed, road foundation and surface construction, but it is actually the main operation to ensure their strength, stability and durability. The quality, cost and speed of road construction, the possibility of using fundamentally new technologies, structures and materials is largely determined by the availability of modern road machinery.

Open access
Influence of modifcation on the refinement of primary silicon crystals in hypereutectic silumin AlSi21CuNi

Abstract

On the paper the influence of modifying micro additives on the refinement of primary silicon crystals in the hypereutectic AlSi21CuNi piston silumin have been examined. As the modifiers there were used micro additives of Phosphorus in the form of AlCu19P1.4 and CuP12 pre-alloys, sulfur in the form of CuS and iron in the powdered form. The modifying micro additives were used separately and together. Micro additions of iron were used together with phosphorus. Sulfur micro addition provided the fragmentation of the primary silicon crystals, but not as effective as the phosphorus micro additive. The best effect of fragmentation of the primary silicon crystals was ensured by the combined addition of phosphorus in the form of AlCu19P1,4 pre alloy with a micro additive of powdered iron which reduced the average size of the primary silicon crystals from 114 μm to 20 μm.

Open access
Bending fatigue strength coefficient the low carbon steel with impurities

Abstract

The article discusses the results of a study investigating the effect of the number of fine non-metallic inclusions (up to 2 μm in size) on the fatigue strength of structural steel during rotary bending. The study was performed on 7 heats produced in an industrial plant. Fourteen heats were produced in a 100 ton oxygen converter. All heats were subjected to vacuum circulation degassing.

Steel sections with a diameter of 18 mm were hardened and tempered at a temperature of 200, 300, 400, 500 and 600°C. The experimental variants were compared in view of the applied melting technology and heat treatment options. The heat treatments were selected to produce heats with different microstructure of steel, from hard microstructure of tempered martensite, through sorbitol to the ductile microstructure of spheroidite. The results were presented graphically, and the fatigue strength of steel with a varied share of non-metallic inclusions was determined during rotary bending. The results revealed that fatigue strength is determined by the relative volume of fine non-metallic inclusions and tempering temperature.

Open access
The evaluation of wear of tungsten carbide dental bur

Abstract

Due to its durability, tungsten carbide has long been used as a material to produce dental burs. WC– Co burs are designed for smooth, efficient cutting and extended life. Dental burs are available in different sizes and shapes, for example round burs, pear and cylinder-shaped, egg-shaped, as well as there are various tapered ones, which enable an individual selection of the drill for the right treatment. Carbides can be used for standard crowns and bridges, for extensive surgical procedures and they should minimize damage to the existing teeth. The design of WC–Co dental bur reduces a patient’s discomfort because of the operating time and the fact that its liquidity is preserved. The head of the bur (the cutting edge) delivers optimum concentricity and strength. The shank is made from stainless steel allowing a bur to be autoclaved multiple times without the risk of corrosion. The main purpose of this study was to evaluate the wear of a tungsten carbide dental bur. The results of stereoscopy microscope and SEM/EDS analysis are presented.

Open access
Influence of load and reinforcement content on selected tribological properties of Al/SiC/Gr hybrid composites

Abstract

Hybrid materials with the metal matrix are important engineering materials due to their outstanding mechanical and tribological properties. Here are presented selected tribological properties of the hybrid composites with the matrix made of aluminum alloy and reinforced by the silicon carbide and graphite particles. The tribological characteristics of such materials are superior to characteristics of the matrix – the aluminum alloy, as well as to characteristics of the classical metal-matrix composites with a single reinforcing material. Those characteristics depend on the volume fractions of the reinforcing components, sizes of the reinforcing particles, as well as on the fabrication process of the hybrid composites. The considered tribological characteristics are the friction coefficient and the wear rate as functions of the load levels and the volume fractions of the graphite and the SiC particles. The wear rate increases with increase of the load and the Gr particles content and with reduction of the SiC particles content. The friction coefficient increases with the load, as well as with the SiC particles content increase.

Open access
Amorphous materials in the production of new implants

Abstract

Amorphous materials based on magnesium are new materials for potential biomedical application, especially for new implants, as they bear resemblance to titanium implants. Mg66Zn30Ca4 alloy has specific properties, especially mechanical and corrosive, therefore, it has biomedical application as its properties are better than that of other materials. The following paper describes amorphous alloy based on magnesium, properties and shows how to produce amorphous samples of Mg66Zn30Ca4.

Open access
Fatigue lifetime of 20MnV6 steel with holes manufactured by various methods

Abstract

In this paper, the authors publish their own experimental results of the examination of the different holes (milled, drilled and drilled + shot peened) on the fatigue lifetime of 20MnV6 steel. The experiments were carried out at low-frequency loading (f = 10 Hz, pulsating tension loading) in the region from N = 2×105 up to N = 2×106 cycles. The best fatigue properties were obtained in the parts with drilled + shot peened holes.

Open access
Obtaining of biomorphic composites based on carbon materials

Abstract

Aim of this paper is to present the properties of carbon preforms for the production of biomorphic composites. Carbon samples were obtained through pyrolysis of paulownia wood, replicating the microstructure of the cellulosic precursor. Many characterization methods such as Raman Spectroscopy, light microscopy, hardness tests and pore size analyzer detection were used to investigate the microstructure of the product as well as the pore size of carbon samples. Obtained results showed that the parts of early or late wood template play an important role in the pore size, specific surface area and pore volume of the product. This review aims to be a comprehensive description of the development of carbon chars: from wood templates and their microstructure to potential applications of biomorphic materials.

Open access
Comparison of temperature dependence of internal damping of selected magnesium alloys

Abstract

The research is focused on the study of the temperature dependence of the internal damping of selected magnesium alloys with different contents of aluminium - AZ31 and AZ61. These alloys are currently widely used in various types of industry, mainly in the automotive industry. It belongs to a group of materials called HIDAMETS because they have excellent damping properties. The internal damping of the samples was measured on a unique ultrasonic device constructed at Žilina University in Žilina. Specimens were measured at baseline in the temperature range from 25 °C to 400 °C. Changes in internal damping caused by varying aluminium contents in investigated alloys were noted. As the aluminium content increases, maximum internal damping is achieved due to the formation, growth and subsequent dissolution of the continuous precipitate in the microstructure.

Open access
Changes in hardness of magnesium alloys due to precipitation hardening

Abstract

This paper deals with the evaluation of changes in hardness of magnesium alloys during precipitation hardening that are nowadays widely used in different fields of industry. It focuses exactly on AZ31, AZ61 and AZ91 alloys. Observing material hardness changes serves as an effective tool for determining precipitation hardening parameters, such as temperature and time. Brinell hardness measurement was chosen based on experimental needs. There was also necessary to make chemical composition analysis and to observe the microstructures of tested materials. The obtained results are presented and discussed in this paper.

Open access