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  • Author: Yuanxiang Xiao x
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Abstract

In this study, polypropylene meltblown nonwoven fabrics with different structure parameters such as fiber diameter, pore size, and areal density were prepared by the industrial production line. The morphology of meltblown nonwoven fibers was evaluated by using scanning electron microscope, and the diameter of fibers was analyzed by using image-pro plus software from at least 200 measurements. The pore size of nonwoven fabric was characterized by a CFP-1500AE type pore size analyzer. The filtration efficiency and pressure drop were evaluated by TSI8130 automatic filter. The results showed that the pressure drop of nonwoven fabrics decreased with the increase in pore size; the filtration efficiency and the pressure drop had a positive correlation with the areal density. However, when the areal density is in the range of 27–29 g/m2, both filtration efficiency and pressure drop decreased with the increase of areal density; when the areal density was kept constant, the filtration efficiency decreased as the pore size decreased; when the pore size of the meltblown nonwoven fabric is less than 17 μm, the filtration efficiency increased as the pore diameter decreased; when the pore diameter of the nonwoven fabric is larger than 17 μm. In a wide range, the pressure drop decreased as the fiber diameter decreased.

Abstract

Polyvinylidene fluoride (PVDF) fibrous membranes with fiber diameter from nanoscale to microscale were prepared by electrospinning. The structural parameters of PVDF fibrous membrane in terms of fiber diameter, pore size and its distribution, porosity or packing density, thickness, and areal weight were tested. The relationship between solution concentration and structural parameters of fibrous membrane was analyzed. The filtration performance of PVDF fibrous membrane in terms of air permeability and filtration efficiency was evaluated. The results demonstrated that the higher solution concentration led to a larger fiber diameter and higher areal weight of fibrous membrane. However, no regular change was found in thickness, porosity, or pore size of fibrous membrane under different solution concentrations. The air permeability and filtration efficiency of fibrous membrane had positive correlations with pore size. The experimental results of filtration efficiency were compared with the predicted values from current theoretical models based on single fiber filtration efficiency. However, the predicted values did not have a good agreement with experimental results since the fiber diameter was in nanoscale and the ratio of particle size to fiber diameter was much larger than the value that the theoretical model requires.

Abstract

By applying the simultaneous corona-temperature treatment, the effect of electret temperature on the structure and filtration properties of melt-blown nonwovens was investigated. Fiber diameter, pore size, thickness, areal weight, porosity, crystallinity, filtration efficiency, and pressure drop were evaluated. The results demonstrated that some changes occurred in the structure of electret fabrics after treatment under different temperatures. In the range of 20°C~105°C, the filtration efficiency of melt-blown nonwovens has a relationship with the change in crystallinity, and the pressure drop increased because of the change in areal weight and porosity. This work may provide a reference for further improving filtration efficiency of melt-blown nonwovens.