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  • Author: R. Kaczorowski x
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T. Pacyniak and R. Kaczorowski

The Influence of Ingate Size on the Lost Foam Casting Process

The article presents analysis of the influence of ingate size on the Lost Foam casting process. In particular, analysis of simulation tests has been carried out to determine the ingate size influence on the rate of filling of the mould cavity, pressure in the gas gap and size of the gas gap. A specially prepared mathematical model of the process and an original calculation algorithm were used in simulation tests of full-mould casting. The tests have indicated that the increase of the ingate size results in the increase of filling rate and increase of pressure of gases in the gas gap. However, significant influence on mould cavity filling occurs only when the ingate size is less than ~1 cm2.

Open access

R. Kaczorowski, P. Just and T. Pacyniak

Abstract

This paper presents a technology of ductile cast iron obtain by lost foam process with use of inmold method. Spheroidization was carried out using master alloy in an amount of 1.5% by mass on casting iron. Research the influence of the gating system configuration and the shape of the reaction chamber, the degree of spheroidization cast iron, which estimated based on the shape of the graphite. Research have shown that the greatest impact on the degree of spheroidization has cast the infusion position relative to the casting inlet and the reaction chamber, and the shape of the reaction chamber.

Open access

R. Kaczorowski, P. Just and T. Pacyniak

Abstract

The study discusses the issues connected with the production of thin-walled ceramic slurry in the replicast cs technology. In the ceramic mould production process, a special role is played by the liquid ceramic slurry used to produce the first layer of the mould. The study examines selected technological properties of liquid ceramic slurries used to produce moulds in the replicas cs technology. The ceramic slurries for the tests were prepared based on the binders Ludox Px30 and Sizol 030, enriched with Refracourse flour. The wettability of the pattern's surface by the liquid ceramic slurry and the dependence of the apparent viscosity on the ceramic flour content in the mixture were determined. The wettability of the pattern surface by the liquid ceramic slurry was determined based on the measurement of the wetting angle. The angle was determined by means of an analysis of the computer image obtained with the use of a CDC camera.

Open access

R. Kaczorowski, P. Just and T. Pacyniak

Abstract

The current work presents and describes the test bench for analyzing the lost foam process, especially measuring of the pressure of gases in the gas gap and continuous measuring of the rate of rise of the bath level when pouring the liquid metal into the mould. A series of preliminary research was carried out on the bench which was aimed at determining the influence of the basic parameters of the process, i.e. the density of the styrofoam pattern, thickness of the refractory coating applied on the pattern, kind of the alloy and the temperature of pouring on the mould cavity by the liquid metal and the pressure of gases in the gas gap.

Open access

P. Just, R. Kaczorowski and T. Pacyniak

Abstract

The paper presents the optimization of master alloy amount for the high nodular graphite yield (80-90%) in cast iron obtain in lost foam process. The influence of the gating system configuration and the shape of the reaction chamber, the degree of spheroidisation cast iron was examined. Research has shown that the, optimal of master alloy amount of 1.5% by mass on casting iron. The degree of spheroidisation is also influenced by the gating system configuration. The best spheroidisation effect was obtained for liquid cast iron was fed into the reaction chamber from the bottom and discharged from the top.

Open access

Leszek Marks, Jan Dzierżek, Robert Janiszewski, Jarosław Kaczorowski, Leszek Lindner, Aleksandra Majecka, Michał Makos, Marcin Szymanek, Anna Tołoczko-Pasek and Barbara Woronko

Abstract

Though the stratigraphical and palaeogeographical framework of the Quaternary in Poland is still to be completed, several crucial points have been confirmed recently. The preglacial series, accepted for years as belonging to the Lower Pleistocene, is undoubtedly of Early Pliocene age, with a huge hiatus above almost until the uppermost Lower Pleistocene. The earliest glaciation in Poland (Nidanian) occurred at about 900 ka BP when the ice sheet reached the mid-southern part of the country. The following Podlasian Interglacial embraced the Brunhes/Matuyama boundary in the middle, in a similar fashion to the corresponding Cromerian Complex in Western Europe. The late Early and early Middle Pleistocene interglacials in Poland comprised 2–3 optima each, whereas every one of the younger interglacials was characterised by a single optimum only. The Late Vistulian ice sheet was most extensive in the western part of Poland (Leszno Phase) whereas the younger Poznań Phase was more extensive in the central and eastern part of the country. This was due to the varied distance from the glaciation center in Scandinavia, making the ice sheet margin reach a terminal position in different times. Palaeoclimatological research in the Tatra Mountains has provided new evidence for the atmospheric circulation over Europe. During cold phases of the Pleistocene in Poland a continental climate extended further westwards, quite the opposite that occurring during warmer intervals.