Mariusz Deja, Mieczysław Siemiątkowski and P. Sender
The focus of this paper is on process planning for large parts manufacture in systems of definite process capabilities, involving the use of multi-axis machining centres. The analysis of machining heavy mechanical components used in off-shore constructions has been carried out. Setup concepts applied and operation sequences determined in related process plans underwent studies. The paper presents in particular a reasoning approach to setup sequencing and machine assignment in manufacturing large-size components of offshore constructions. The relevant reasoning mechanism within a decision making scheme on generated process plan is shown based on a case study derived from the offshore sector. Recommendations for manufacture of selected exemplary and typical parts were formulated.
Mariusz Deja, Michał Dobrzyński, Paweł Flaszyński, Jacek Haras and Dawid Zieliński
The article presents the possibilities++ of using Rapid Prototyping (RP) technology in the manufacturing of turbine blades with small diameter holes. The object under investigation was gas turbine blade with small diameter cooling holes and holes for generating longitudinal vortices. A turbine blade model was produced by means of Direct Metal Laser Sintering (DMLS) technology and subsequently validated in terms of detection and accuracy of the obtained holes. The application of the computer tomography and digital radiography technique resulted in obtaining a series of cross-sections of the turbine blade model with a series of holes. Particular attention was pointed out at the investigation of the locations of micro-holes with a diameter of 0.3 mm. It turned out that it was impossible to make such small holes by the RP method. In the following part the results of the study on the possibilities of making the micro-holes using electrical discharge method have been presented. In addition, proposition of further works such as the development of the considerations and issues discussed in this article, has been offered.
Mariusz Deja, Michał Dobrzyński, Mieczysław S. Siemiątkowski and Aleksandra Wiśniewska
The focus of the paper is in quayside transport and storage yard operations in container terminals. Relevant algorithms have been applied and a simulation model adopted. Evaluative criteria chosen for that model were: the total time of ship unloading and the truck utilization level. Recommendations for unloading in berth and yard areas were analysed in three different case studies. Results of simulations and deterministic model based analyses are included.
Mariusz Deja, Michał Dobrzyński and Marcin Rymkiewicz
In the shipbuilding industry, it is difficult to create CAD models of existing or prototype parts, especially with many freeform surfaces. The paper presents the creation of the CAD 3D model of a shipbuilding component with the application of the reverse engineering technology. Based on the data obtained from the digitization process, the component is reconstructed in point cloud processing programs and the CAD model is created. Finally, the accuracy of the digital model is estimated.