This article deals with the issue of residual stress analysis in surface and subsurface layers in parts from progressive or hard-to-machine materials made by precise technologies. Measurements was executed by iXRD diffractometry device designed for residual stress and phase structures detection.
Ondrej Babík, Michal Šajgalík, Lucia Zaušková and Andrej Czán
The project deals with design and implementation of adjustment onto mounting tables in the automotive industry. Manual control system of the jigs is replaced by a pneumatic system. Advantages of the pneumatic system are eliminating service side-time, improving work flow and increasing safety and ergonomics at work. Thanks to higher effectivity of the work process, manpower can be used in other work positions.
Lucia Zaušková, Andrej Czán, Ondrej Babík and Marianna Piešová
Article deals with the issue of reducing noise impact in real conditions of industrial production. The solution includes measurements and calculations of noise level the person is exposed to and developing proposals for effective reduction of noise levels at the specific workplace. When assessing noise levels and design to reduce it to an acceptable level we will consider the legal, safety and economic conditions.
Andrej Czan, Ondrej Babík, Matej Miklos, Lucia Záušková and Viktória Mezencevová
Since most of the implant surface is in direct contact with bone tissue, shape and integrity of said surface has great influence on successful osseointegration. Among other characteristics that predetermine titanium of different grades of pureness as ideal biomaterial, titanium shows high mechanical strength making precise miniature machining increasingly difficult. Current titanium-based implants are often anodized due to colour coding. This anodized layer has important functional properties for right usage and also bio-compatibility of dental implants. Physical method of anodizing and usage of anodizing mediums has a significant influence on the surface quality and itself functionality. However, basic requirement of the dental implant with satisfactory properties is quality of machined surface before anodizing. Roughness, for example, is factor affecting of time length of anodizing operation and so whole productivity. The paper is focused on monitoring of surface and area characteristics, such as roughness or surface integrity after different cutting conditions of miniature machining of dental implants and their impact on suitability for creation of satisfactory anodized layer with the correct biocompatible functional properties.
Lucia Zaušková, Andrej Czán, Michal Šajgalík, Jozef Pobijak and Matej Mikloš
High-feed milling is a milling method characteristic with shallow depth of cut and high feed rate to maximize the amount of removed metal from a part, generating residual stresses in the surface and subsurface layers of the machined parts. The residual stress has a large influence on the functional properties of the components. The article is focused on the application of triaxial x-ray diffraction method to monitor residual stresses after high feed milling. Significance of triaxial measuring method is the capability of measuring in different angles so it is possible to acquire stress tensor containing normal and shear stress components.
Andrej Czan, Lucia Zauskova, Michal Sajgalik and Mario Drbul
Surface integrity is a broad term which includes various quality factors affecting the functional properties of parts. Residual stress is one of these factors. Machining generates residual stresses in the surface and subsurface layers of the structural elements. X-ray diffractometry is a non-destructive method applicable for the measurement of residual stresses in surface and subsurface layers of components. The article is focused on the non-destructive progressive method of triaxial measurement of residual stress after machining the surface of sample by high feed milling technology. Significance of triaxial measuring is the capability of measuring in different angles so it is possible to acquire stress tensor containing normal and shear stress components acting in the spot of measuring, using a Cartesian coordinate system.
Jozef Pilc, Michal Šajgalík, Jozef Holubják, Marianna Piešová, Lucia Zaušková, Ondrej Babík, Viktor Kuždák and Jozef Rákoci
This article deals with the machining of cast iron. In industrial practice, Austempered Ductile Iron began to be used relatively recently. ADI is ductile iron that has gone through austempering to get improved properties, among which we can include strength, wear resistance or noise damping. This specific material is defined also by other properties, such as high elasticity, ductility and endurance against tenigue, which are the properties, that considerably make the tooling characteristic worse.
Czán Andrej, Šajgalík Michal, Mário Drbúl, Jozef Holubják, Jozef Mrázik, Ondrej Babík, Lucia Zaušková and Marianna Piešová
With the development of automotive, aerospace and biomedical industry, there is higher demand for exotic alloys, often based on titanium or nickel, though they are hard to machine. Therefore, it is essential to thoroughly understand their behavior during machining. Processes in the cutting zone of said materials are due to the complexity and dynamics defined by specific models. These include some deviations, thus it is essential to improve machining observation methodology, so exhibited errors and deviations are minimal or none. Based on the observations, multifunction measuring system has been designed, which allows simultaneous observation of characteristics such as e.g. cutting forces, deformations and thermal spread without uninterrupting machining process.
Andrej Czán, Igor Daniš, Jozef Holubják, Lucia Zaušková, Tatiana Czánová, Matej Mikloš and Pavol Martikáň
Quality of machined surface is affected by quality of cutting process. There are many parameters, which influence on the quality of the cutting process. The cutting temperature is one of most important parameters that influence the tool life and the quality of machined surfaces. Its identification and determination is key objective in specialized machining processes such as dry machining of hard-to-machine materials. It is well known that maximum temperature is obtained in the tool rake face at the vicinity of the cutting edge. A moderate level of cutting edge temperature and a low thermal shock reduce the tool wear phenomena, and a low temperature gradient in the machined sublayer reduces the risk of high tensile residual stresses. The thermocouple method was used to measure the temperature directly in the cutting zone. An original thermocouple was specially developed for measuring of temperature in the cutting zone, surface and subsurface layers of machined surface. This paper deals with identification of temperature and temperature gradient during dry peripheral milling of Inconel 718. The measurements were used to identification the temperature gradients and to reconstruct the thermal distribution in cutting zone with various cutting conditions.