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Grzegorz M. Krolczyk and Stanisław Legutko

Abstract

The objective of the investigation was to identify surface roughness after turning with wedges of coated sintered carbide. The investigation included predicting the average surface roughness in the dry machining of Duplex Stainless Steel (DSS) and the determination of load curves together with roughness profiles for various cutting conditions. The load curves and roughness profiles for various cutting wedges and variable cutting parameters were compared. It has been shown that dry cutting leads to a decrease in friction for lubricated surfaces, providing a small initial contact area where the surface is contacted. The study has been performed within a production facility during the production of electric motor parts and deep-well pumps.

Open access

Pavol Hreha, Agata Radvanska, Lucia Knapcikova, Grzegorz M. Królczyk, Stanisław Legutko, Jolanta B. Królczyk, Sergej Hloch and Peter Monka

Abstract

The paper deals with a study of relations between the measured Ra, Rq, Rz surface roughness parameters, the traverse speed of cutting head v and the vibration parameters, PtP, RMS, vRa, generated during abrasive water jet cutting of the AISI 309 stainless steel. Equations for prediction of the surface roughness parameters were derived according to the vibration parameter and the traverse speed of cutting head. Accuracy of the equations is described according to the Euclidean distances. The results are suitable for an on-line control model simulating abrasive water jet cutting and machining using an accompanying physical phenomenon for the process control which eliminates intervention of the operator.