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Simplifications of the volumetric error model because of the structural loop of machine tools

Abstract

After many years of intensive work the international experts from ISO TC 39 published the technical report called ISO TR 16907 “Machine tools – numerical compensation of geometric errors”. This document defines the terminology, presents benefits and limitations of numerical compensation of machine tools’ and measuring machines’ errors. It gives machines manufacturers and users vital information about how to use numerical compensation. In the context of those types of compensation defined in ISO TR 16907, this article shows rules of selecting models of Volumetric Error for three-axis machine tools. What is more, this paper presents some principles of reduction of these proposed models because of the functional tasks for machine tools. One of the obtained results is an array of reduced models for three-axis machine tools. This array determines the degree of detail of the model and the experimental research program that needs to be carried out in order to determine the Volumetric Error distribution.

Open access
Turbine Blade of Gas Turbine Engine Additional Unloading by Changing the Layout of the Gravity Centre of the Shroud Shelf

Abstract

The article describes the impact of the gas turbine engine low-pressure turbine blade shroud shelf on the blade profile stress position. Attention is focused directly on the impact of the location of the gravity centre of the shroud shelf on blade stress distribution at the three most critical points of the profile. The paper describes the details of the calculation and the required expressions provided, as well as the results of the calculation example with clear graphical dependencies.

Open access
Application of FKM Calculation Algorithm for Determination of Degree of Utilization of A Milk Tank Wall

Abstract

The objective of the paper was to determine the level of circumferential stress in a wall of an open milk tank and to assess the tank wall degree of utilization according to the FKM Guideline calculation algorithm − Analytical Strength Assessment of Components, Made of Steel Cast Iron and Aluminium Materials in Mechanical Engineering. (German: FKM – Forschungskuratorium für Maschinenbau). The stress level in the tank wall was determined based on analytical calculations and numerical method using the FEA – Finite Elements Analysis. Numerical calculations were made in FEMAP with NX NASTRAN Solver (NASTRAN – NASA Structure Analysis). Similar stress values were found using two independent calculation methods. The difference between obtained stress values does not exceed 2%. Based on the FKM algorithm, the safety factor jges = 1.4 and static capacity of the tank wall ask = 19.7% were calculated.

Open access
Assessment of Dimensions in Order to Aid Classification of European Red Mite and Two-Spotted Spider Mite by Means of Digital Imaging of Infected Leaves

Abstract

The methods currently used to assess orchard infestation are time-consuming and do not take into account non-adult forms of mites, due to their small size. Advance in digital imaging technology, however, has resulted in the discovery of a more viable method to enable a fast and reliable assessment of orchard infestation. Digital images of infected apple leaves were made and examined for the presence of European red mites and two-spotted spider mites. As well as adult mites, non-adult European red mite forms were also encountered. After extracting all objects considered as mites from the image, imaging software was then used to assess their dimension and shape parameters. Length, width, area, and equivalent diameter were different for all three observed mite groups: adult female European red mites, possible non-adult European red mites and adult two-spotted spider mites. Differences in circularity and elongation were found in adult two-spotted spider mites and various forms of European red mites, while the perimeter was similar in adult European red mites and two-spotted spider mites, and different in the non-adult forms of European red mites. However, as the ranges of 95% prediction intervals for these features overlap, a combination of at least two features as well as employing statistical procedures may greatly increase the probability of appropriate classification of the observed objects as different mites.

Open access
Bending fatigue strength coefficient the low carbon steel with impurities

Abstract

The article discusses the results of a study investigating the effect of the number of fine non-metallic inclusions (up to 2 μm in size) on the fatigue strength of structural steel during rotary bending. The study was performed on 7 heats produced in an industrial plant. Fourteen heats were produced in a 100 ton oxygen converter. All heats were subjected to vacuum circulation degassing.

Steel sections with a diameter of 18 mm were hardened and tempered at a temperature of 200, 300, 400, 500 and 600°C. The experimental variants were compared in view of the applied melting technology and heat treatment options. The heat treatments were selected to produce heats with different microstructure of steel, from hard microstructure of tempered martensite, through sorbitol to the ductile microstructure of spheroidite. The results were presented graphically, and the fatigue strength of steel with a varied share of non-metallic inclusions was determined during rotary bending. The results revealed that fatigue strength is determined by the relative volume of fine non-metallic inclusions and tempering temperature.

Open access
Comparison of selected surface topography parameters after the turning of Inconel 625 obtained by the additive techniques to the parameters of the material made by the traditional techniques

Abstract

The paper presents the possibilities of additive manufacturing of the selected alloy, Inconel, for production of ready-made elements. The results of surface topography examination of the material manufactured with the use of the device 557 RPMI working in the LDT technology (LDT = Laser Deposition Technology) have been compared to those of thecold drawn material. The surfacejust after manufacturing inthese two technologies has been compared to the one after machining by means of variable machining parameters. The surface roughness parameter, Sskis positive for all the surfaces of thesamplemade by the traditional technology, regardless of the feed. This means that most of the material is located close to the valleys. The surfaces are characterised by right-hand side asymmetry. In all the surfaces of the sample made by the additive technology, regardless of the feed value, the surface roughness parameter, Ssk, is negative, which means that most of the material is located close to the peaks.

Open access
Context of production engineering in management model of Value Stream Flow according to manufacturing industry

Abstract

The popularity of visual management in the lean concept is caused by the possibility to apply it in solving different kind of issues related to reduce waste or process planning. The adaptations of VSM is focused on stream flow, identifying waiting and productive times in accordance to material and information flow. In this paper five basic areas of value stream flow management have been presented and characterized. Discussion under the 5 areas on the VSM process included identifying the dominant stream in the area and the range of factors affecting the flow of the stream. Based on an observation of processes in the manufacturing industry and a literature review, the graphic model of mutual cooperation between value stream areas (1-5) has been presented.

Open access
Development and Testing of Data Reduction Software for Measurements Using Pressure Sensitive Paints

Abstract

The paper concentrates on post-processing of data necessary for pressure measurements using Pressure Sensitive Paints (PSP). The purpose of the study was to develop and test procedures for extraction of the surface pressure distribution from the images captured during PSP tests. The core issues addressed were reduction of the influence of model movement and deformation during wind tunnel run and synchronization between conventional pressure tap measurements and PSP data, necessary for in-situ calibration. In the course of the studies, two approaches on image registration were proposed: the first based on geometric transformation of control points pairs with cross-correlation tuning and the second based on similarity finding and estimation of geometric transformation of the images. Performance of the developed algorithm was tested with use of experimental set-up allowing for controlled movement of the imagined target with micrometer resolution. Both of the proposed approaches to PSP image resection proved to perform well. After testing of the software, the PSP system was used for determination of the pressure field on flat plate exposed to impinging jet. The presented procedures and results can be useful for research groups developing in-house PSP measurements systems for wind tunnel tests and internal flow investigations.

Open access
Effect of Sonication on The Mechanical Properties of Organic Mixed Grain Bread

Abstract

The aim of this study was to determine the effect of ultrasound waves on mechanical properties of organic bread. Mixed grain bread baked at a local bakery according to its original recipe was the material subjected to testing. Prior to baking, the dough was sonicated at frequencies of 20 kHz and 40 kHz for 3 minutes, and at a frequency of 100 kHz for 3 minutes and 6 minutes. The mechanical properties of the bread (compression test, penetration test and TPA) were examined after 24 h, 48 h and 72 h following the baking process. The maximum work obtained in the compression test after 24 h following the baking ranged from 616 N to 668 N. On the next day following the baking, the maximum work value ranged from 750 N to 898 N, while after 72 hours, it ranged from 988 N to 1135 N. In the penetration test, the following results were obtained: after 24 hours, the force value ranged from 2.71 N to 3.17 N; after 48 hours following the baking, it ranged from 4.90 N to 6.35 N; and after 72 hours following the baking, from 3.98 N to 6.88 N. As regards elasticity, the obtained results fell within the following ranges: after 24 hours following the baking, from 0.53 to 0.58; after 48 hours following the baking, from 0.43 to 0.55; and after 72 hours following the baking, from 0.40 to 0.45. Gumminess measured after 24 hours following the baking ranged from 8.75 N to 18.71 N; after 48 hours, from 10.83 N to 15.48 N; and after 72 hours, the gumminess values ranged from 15.57 N to 19.06 N. As regards chewiness, the following results were obtained: after 24 hours following the baking, from 8.00 N to 17.59 N; after 48 hours following the baking, from 9.77 N to 13.87 N; and after 72 hours following the baking, from 12.56 N to 16.85 N. The frequencies and durations of sonication applied changed no mechanical properties of the tested bread.

Open access
Effect of the Fertilizer Application Method on Soil Abundance in Available Sulfur

Abstract

Efficient increase in the content of available forms of elements in soil depends not only on their total content introduced to soil material, but also on the technology of its application. Technology consists of techniques and date of application as well as agronomic practices aimed at maintaining proper conditions for element transformations. The method of application of waste elemental sulfur and ground phosphate rock was assessed. Doses of 20 and 40 mg S as well as 40 and 80 mg P·kg−1d.m. were added to medium soil; 30 and 60 mg S as well as 60 and 120 mg P·kg−1d.m. were added to heavy soil. The soil samples were collected on the day of application of materials and after 15, 30, 60 and 90 days. The soil pH value decreased during the incubation. An increase in available sulfur content was observed in both soils after elemental sulfur application; the sulfur content in the medium soil depended on the dose of waste. The soils with the addition of a double dose of ground phosphate rock had the highest content of available phosphorus.

Open access