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Abstract

The main objective of this work is the numerical analysis (FE analysis) of stability of three-layer beams with metal foam core (alumina foam core). The beams were subjected to pure bending. The analysis of the local buckling was performed. Furthermore, the influence of geometric parameters of the beam and material properties of the core (linear and non-linear model) on critical loads values and buckling shape were also investigated. The calculations were made on a family of beams with different mechanical properties of the core (elastic and elastic-plastic material). In addition, the influence of geometric imperfections on deflection and normal stress values of the core and the faces has been evaluated.

Abstract

In the work, the most important factors which influence on the exploitative durability of heat exchangers are classified. Particular attention was paid to the compounds of sodium chloride used in the winter season for road maintenance. In order to determine their impact on automotive heat exchanger corrosion resistance, a test of heaters in a salt chamber which imitates the conditions of their work was realized. It also allows to verify the durability of these products. To evaluate the corrosion changes, observation with the use of light microscopy and scanning microscopy SEM were made supplemented with microanalysis of chemical composition by EDS spectroscopy method. Critical areas in the heat exchangers which are mostly exposed to damage including the formation of local corrosion pits were located and analyzed.

Abstract

In this paper, the analysis of vibrations on surface roughness generated during boring with the application of the conventional boring tool and one with the damper is presented. The experiments included the measurement of vibration accelerations carried out with the piezoelectric sensor, as well as the evaluation of surface roughness parameters after each machining pass. The obtained results reveal that in the investigated range, no stability loss was found. Furthermore, the growth of the rotational speed induces the increase of vibration level, as well as the growth of the differences between the vibration values generated during boring with the conventional tool and one equipped with damper. Vibrations have also the direct influence on the machined surface roughness. In case of the tool equipped with the damper, the tool’s overhang L had more intense influence than rotational speed n. However, for the conventional boring tool this dependency was unequivocal.

Abstract

In this paper circularity of three different machine tools by Virtual Machine was analyzed. To get circularity we make a ball bar test according to ISO 230-4. The test is very common in engineering for a quick diagnostic Computerized Numerical Control (CNC) technical conditions. We implemented earlier calculations of Volumetric Error in our Virtual Machine. Then we simulated testing of circularity of CNC machine tools. The place to take the test was chosen randomly from Uniform Distribution in three different kinds of machine tools. Those machines had different characteristics of kinematic errors and squareness and also different sizes of working space. We observed significant differences in the indicator (circularity) depending on the place where the test was taken. Moreover we showed that there was no reason to take the test in the center of working table.

Abstract

The paper presents the study results of surface condition, microstructure and microhardness of Vanadis-6 tool steel after diffusion boriding and laser modification by diode laser. As a result of diffusion boriding the layers consisted of two phases: FeB and Fe2B. A bright area under the continuous boronized layers was visible. This zone was probably rich in boron. As a result of laser surface modification of boronized layers, the microstructure composed of three zones: remelted zone, heat affected zone and the substrate was obtained. The microstructure of remelted zone consisted of boron-martensite eutectic. The depth of laser track (total thickness of remelted zone and heat affected zone) was dependent on laser parameters (laser beam power density and scanning laser beam velocity). The microhardness of laser remelting boronized layer in comparison with diffusion boronized layer was slightly lower. The presence of heat affected zone was advantageous, because it allowed to obtain a mild microhardness gradient between the layer and the substrate.

Abstract

Surface engineering such as surface treatment, coating, and surface modification are employed to increase surface hardness, minimize adhesion, and hence, to reduce friction and improve resistance to wear. To have optimal tribological performance of Physical Vapor Deposition (PVD) hard coating to the substrate materials, pretreatment of the substrate materials is always advisable to avoid plastic deformation of the substrate, which may result in eventual coating failure. The surface treatment results in hardening of the substrate and increase in load support effect. Many approaches aim to improve the adhesion of the coatings onto the substrate and nitriding is the one of the best suitable options for the same. In addition to tribological properties, nitriding leads to improved corrosion resistance. Often corrosion resistance is better than that obtainable with other surface engineering processes such as hard-chrome and nickel plating. Ability of this layer to withstand thermal stresses gives stability which extends the surface life of tools and other components exposed to heat. Most importantly, the nitrogen picked-up by the diffusion layer increases the rotating-bending fatigue strength in components. The present article reviews mainly the tribological advancement of different nitrided-coated steels based on the types of coatings, structure, and the tribo-testing parameters, in recent years.

Abstract

The purpose of this paper is to find economical machining speed during turning of grooves for piston rings with various feeds. In the first part of the paper, literature analysis concerning durability of cutting tools is presented. Next, the wear of cemented carbide cutting tools during turning of cast iron is researched. The research has been done for seven cutting tools. During conducted turning trials, angular speed has been altered from n=530rev/min to n=710rev/min and feeds from f=0.007mm/rev to f=0.105mm/rev. On the basis of Taylor’s equation, which relates cutting speed to tool life, the economical cutting speed is established with the application of two various methods.

Abstract

This paper presents the analysis of emissivity engineering materials according to temperature. Experiment is concerned on difficult to machine materials, which may be turned with laser assisting. Cylindrical samples made of nickel-based alloys Inconel 625, Inconel 718, Waspaloy and tungsten-carbides based on cobalt matrix were analyzed. The samples’ temperature in contact method was compared to the temperature measured by non-contact pyrometers. Based on this relative, the value of the emissivity coefficient was adjusted to the right indication of pyrometers.

Abstract

Titanium alloys are one of the materials extensively used in the aerospace industry due to its excellent properties of high specific strength and corrosion resistance. On the other hand, they also present problems wherein titanium alloys are extremely difficult materials to machine. In addition, the cost associated with titanium machining is also high due to lower cutting velocities and shorter tool life. The main objective of this work is a comparison of different cooling techniques during cryogenic machining of titanium alloys. The analysis revealed that applied cooling technique has a significant influence on cutting force and surface roughness (Ra parameter) values. Furthermore, in all cases observed a positive influence of cryogenic machining on selected aspects after turning and milling of titanium alloys. This work can be also the starting point to the further research, related to the analysis of cutting forces and surface roughness during cryogenic machining of titanium alloys.