The article presents ‘state-of-the art’ on joining fibre reinforced thermoplastic composites with the use of resistance welding technique. Their welding process and potential difficulties connected with the process and quality control of a manufactured element are presented. The structure of a typical thermoplastic composite welding stand was also presented. The main welding technology elements were characterized: structure of the resistance element, implementation of the thermal process and pressure application required for joining materials. The paper also presents the required calibration ranges for a technological process with the use of strength test types SLS, DCB, SBS and nondestructive testing of joint with the ultrasonic method.
This work presents selected results of I-31T propulsion flight tests, obtained in the framework of ESPOSA (Efficient Systems and Propulsion for Small Aircraft) project. I-31T test platform was equipped with TP100, a 180 kW turboprop engine. Engine installation design include reverse flow inlet and separator, controlled from the cockpit, that limited ingestion of solid particulates during ground operations. The flight tests verified proper air feed to the engine with the separator turned on and off. The carried out investigation of the intake system excluded possibility of hazardous engine operation, such as compressor stall, surge or flameout and potential airflow disturbance causing damaging vibration of the engine body. Finally, we present evaluation of total power losses associated with engine integration with the airframe.
This paper presents a concept of a small scale liquid-propellant rocket engine designed in AGH Space Systems for sounding rocket. During preliminary design of thermal aspects various ways of cooling were evaluated and described. Possible issues and design approaches for ablative, radiation and regenerative cooling are raised. The authors describe available solutions. Regenerative cooling is especially concerned as it is most popular solution in bi-liquid engines, in which alcohol fuel acts as coolant and is preheated before it reaches combustion chamber. To estimate a possible temperature distribution - and thus an applicability of such a system in the engine - a mathematical model of heat transfer was developed. Unique element of said engine is its oxidizer - nitrous oxide, which have been rarely used to date. Comparison between typical LOX bi-liquids is given and major differences that affect cooling arrangement are discussed. The authors compared different combinations of coolants, fuel/oxidizer ratios etc. to optimize the temperature distribution which is a key factor for the engine performance.
Michał Gęca, Konrad Pietrykowski and Karol Rosiński
This paper presents the methodology and investigation of the sound power level produced by a radial piston aircraft engine operating at varied speeds. The research model aircraft engine of a maximum power of 5.5 kW with a two-bladed airscrew was placed on a test bend. Its sound power level was calculated from the sound pressure level measured at 9 measurement points distributed on a hemispherical surface in a confined space in line with PN-EN 3744. Mean sound power generated by the ASP FS400AR engine is 96 dB at idle (2,880 rpm) and 105 dB at a cruising speed (4,740 rpm). Accordingly, it can be concluded that a sound level meter registered a higher sound power level at the points in front of the model aircraft engine than at the points behind it, whereas the lowest sound power level was registered directly above the engine.
Ewelina Kluska, Piotr Gruda and Natalia Majca-Nowak
Research included in this article were conducted with a project: ‘Additive technology used in conduction with optical methods for rapid prototyping of 3D printed models’. In this article intellectualized three various 3D printing technologies: Fused Deposition Modelling (FDM), Selective Laser Sintering (SLS) and Material Jetting (PolyJet). Also, there was presented theory of Digital Image Correlation (DIC) as an optical method for strain analysis. The limitations of DIC system have been tested and detected. The test result for DIC system were shown for each method of additive technologies and the results were compared to Finite Element Method (FEM). Test specimens were printed in selected technologies for reference. DIC system has been used for displacement state in loaded objects. The last paragraph contains both summary and tests results.
Article highlights practical issues concerning temperature measurements using thermal sensitive paint (abbrev. TSP). TSP paint after blue light excitation emits red light with intensity dependent on its temperature. Temperature measurements are preceded with paint calibration, according to exact experiment conditions. Purpose of calibration is to find transfer function between intensity of emitted radiation and surface temperature. To achieve this goal, special computational procedure is implemented. Devices and methodology used for paint calibration are briefly described as well as measuring sample preparation process. Short description is devoted to the procedure for calculation temperature using recorded intensity. Results obtained during calibration are presented. Final conclusions about perspective of using thermal sensitive paint in laboratory are presented, as well as advantages and disadvantages of TSP method versus other methods currently used in temperature measurements.
In the study described here model calibration was performed employing the inverse analysis using genetic algorithms (GA). The objective of analysis is to determine value of the coefficient of hydraulic conductivity, k. The commonly used method for the determination of coefficient of hydraulic conductivity based on Terzaghi consolidation leads to an underestimation of the value of k as the Terzaghi model does not take into account the deformation of soil skeleton. Here, an alternative methodology based on genetic algorithms is presented for the determination of the basic parameters of Biot consolidation model. It has been demonstrated that genetic algorithms are a highly effective tool enabling automatic calibration based on simple rules. The values of the coefficient of hydraulic conductivity obtained with GA are of at least one order smaller than values obtained with the Terzaghi model.
This paper discusses the issues associated with the influence of underground mining operations on sewage pipelines built using the pipe jacking method. At present, to build sewage pipelines, especially in urban areas and deep embedment, trenchless technologies are employed. Mainly in these technologies, pipes are jacked into a bored tunnel using hydraulic jacks. These methods are also applied in mining areas.
The aim of this paper is to analyse the influence of ground deformation, caused by mining operations, on sewage pipelines built using the pipe jacking method. The type of pipelines discussed here is built with butted sections, which cannot compensate the influences of mining operations in pipe joints if horizontal compression occurs in the near-surface layer of soil. Pipelines embedded in trenches in the mining areas are secured against the influence of mining operations with expansion joints, which compensate for ground deformation. Hence, in the analysis of the influence of soil deformation caused by mining on sewage pipelines built using jacking method, special attention was paid to the performance of pipe joints. Pipelines of the type are subjected to additional loads and displacements, caused by soil deformations like horizontal strains, horizontal soil displacements and surface curvatures. We propose a way to consider the influence of mining operations on sewage pipelines built using the pipe jacking method.
Joanna Hydzik-Wiśniewska, Anna Wilk, Łukasz Bednarek and Sebastian OIesiak
One of the most important elements of road construction is its substructure, which constitutes the base on which the next layers of road are placed. Mixture of crushed-stone aggregate is very often used as material for substructure. The most frequently used type of aggregate is magma rocks, due to its good physical-mechanical properties. However, it is not always available, so it is substituted by sandstone or even concrete rubble aggregates. The bearing ratio CBR is a parameter determining the suitability of a certain aggregate for road substructure. It is also one of the most popular quality tests of aggregate as it does not require complex apparatus. This paper analyses the results of physical and geotechnical tests with particular focus on CBR bearing ratio of crushed aggregates and their application as substructure for road construction. There has also been an attempt to find the correlation between CBR bearing ratio and other physical and geometrical properties.
Janina Zaczek-Peplinska and Katarzyna Osińska-Skotak
Dynamically developing terrestrial laser scanning technology (TLS)provides modern surveying tools, that is, scanning total stations and laser scanners. Owing to these instruments, periodic control surveys of concrete dams were performed as a part of geodetic monitoring yield point models characterised by quasicontinuity. Using the results of such measurements as a base, one can carry out a number of geometric analyses as well as acquire information for detailed analytical and calculative considerations.
The scanner, similar to total station, by determining distances and angles, identifies spatial coordinates (X, Y, Z) of the surveyed points. Registration of the reflected laser beam’s intensity value (Intensity) emitted by the scanner provides additional information on the surveyed object. Owing to high working speed and the large amount of the collected data, the scanners became an indispensable tool for geodesists.
The article assesses the possibility of application of terrestrial laser scanning in surveying changes in the surface of a concrete dam based on the experimental measurements. The condition of the dam’s downstream concrete wall was evaluated. The evaluation included changes in the surface’s roughness, cracks, seepage points, erosion caused by plant overgrowth and the degressive durability parameter of the used material (concrete).
The article presents an example of the application of the results of a laser scan in the assessment of the condition of a water dam’s external concrete surfaces. The results of experimental measurements were analysed – the results of a scan of the downstream concrete wall of a dam in Ecker (Germany) using two laser scanners characterised by different technical parameters, that is, laser wavelength (laser’s colour), range, definable point density, method of distance measurement – Leica C10, Z+F Imager 5006h. The measurement was carried out in the same weather conditions from the same sites of the test base.
The results of the measurements were analysed using, inter alia, statistical methods by defining template fields and supervised and unsupervised classification methods in reference to the selected fragments of the surface characterised by known concrete surface properties. Various classification algorithms were used. The obtained results make it possible to assess the suitability of the proposed methodology of evaluating the concrete surface’s condition and establish tool selection principles to match the practical application requirements.