Finite Element Modelling of the Residual Stresses Induced in Thermally Deposited Coatings

Open access

Abstract

A numerical model based on the finite element method has been constructed with the aim to examine the residual stress state induced during thermal deposition of coatings on various substrates. The first stage of the modelling was designed to solve the problem of the high-velocity impact of a single spherical particle on a substrate using the “dynamics-explicit” module of the FEM ADINA software. In the second stage, the deposition process was simulated as a progressive growth of the coating until it achieved the desired thickness, and then the entire system was cooled to the ambient temperature. This problem was assumed to be thermo-mechanical and was also solved with the use of the FEM ADINA software. The samples assumed in the computations were cylindrical in shape and were built of a titanium coating, with three different thicknesses, deposited on an Al2O3 ceramic substrate by the detonation method. The numerical model was verified experimentally by measuring the deflection of the samples after their cooling. The computed values appeared to be in good agreement with those obtained experimentally.

[1] M. Kumar, H. Singh, N. Singh, Arch. Metall. Mater. 58, 523-528 (2012).

[2] Z. Gan, H.W. Ng, Sur. Coat. Tech. 187, 307-319 (2004).

[3] J. Stoks, L. Looney, Sur. Coat. Tech. 177-178, 18-23 (2004).

[4] M. Li, P. Christofides, Chem. Eng. Sci. 60, 3649-3669 (2005).

[5] J.W. Hutchinson, A.G. Evans, Sur. Coat. Tech. 149, 179-184 (2002).

[6] V. Luzi n, K. Spencer, M.-X. Zhan g, Acta Mater. 59, 1259-1270 (2011).

[7] C. Lyphout, P. Nyle’n, A. Manescu, T. Pirling, J. Therm. Spray. Techn. 17(5-6), 915-923 (2008).

[8] A. Góral, L. Litynska - Dobrzynska, W. Zórawski, K. Bernet, J. Wojewoda - Budka, Arch. Metall. Mater. 58, 336-339 (2013).

[9] D.Y. Ju, M. Nishida, T. Hanabusa, J. Mater. Process. Tech. 92-93, 243-250 (1999).

[10] X. Feng, Y. Huang, A.J. Rosakis, Transactions of the ASME 74, 1276-1281 (2007).

[11] M. Wenzelburger, M. Escribano, R. Gadow, Sur. Coat. Tech. 180-181, 429-435 (2004).

[12] A.M. Kamara, K. Davey, Solid and Structures 44, 8532-8555 (2007).

[13] M. Toparlia, F. Sen, O. Culha, E. Celik, J. Mater. Process. Tech. 190, 26-32 (2007).

[14] D. Golanski, T. Wierzchon, P. Bilinski, J. Materials Science Letters 14, 1499-1501 (1995).

[15] T. Chmielewski, D. Golanski, Welding Int. 1, 1-6 (2011).

[16] X.C. Zhang, B.S. Xu, H.D. Wang, Y.X. Wu, Materials and Design 27, 308-315 (2006).

[17] H.W. Ng, Z. Gan, Finite Elem. Anal. Des. 41, 1235-1254 (2005).

[18] A.N. Khan, J. Lu, H. Liao, Sur. Coat. Tech. 168, 291-299 (2003).

[19] X.C. Zhang, J. Gong, S. Tu, J. Mater. Sci. Tech. 20 (2), 149-153 (2004).

[20] K.R. Donner, F. Gaertner, T. Klassen, J. Therm. Spray. Techn. 20 (1-2), 299-306 (2011).

[21] T. Chmielewski, Application of kinetic energy of friction and detonation wave for metallisation of ceramics, Scientific Papers of Warsaw University of Technology. Mechanic Series 242, 1-157 (2012), (in Polish).

[22] C.H. Amon, R. Merz, F.B. Prinz, K.S. Schmaltz, J. Heat Transf. 118, 164-172 (1996).

[23] R. Boyer, G. Welsch, E. Collings, Materials Property Handbook: Titanium Alloys, ASM International, Materials Park (1994).

[24] A. Goldsmith, T.E. Waterman, H.J. Hirchorn, Handbook of thermophysical properties of solid materials. New York (1961).

[25] A. Mezin, Sur. Coat. Tech. 200, 5259-5267 (2006).

[26] V.L. Hein, F. Erdogan, International Journal of Fracture Mechanics 7, 3, 317-330 (1971).

[27] H. Murakawa, Y. Ueda, Transactions of JWRI 20, 1, 109-116 (1991).

Archives of Metallurgy and Materials

The Journal of Institute of Metallurgy and Materials Science and Commitee on Metallurgy of Polish Academy of Sciences

Journal Information


IMPACT FACTOR 2016: 0.571
5-year IMPACT FACTOR: 0.776

CiteScore 2016: 0.85

SCImago Journal Rank (SJR) 2016: 0.347
Source Normalized Impact per Paper (SNIP) 2016: 0.740

Cited By

Metrics

All Time Past Year Past 30 Days
Abstract Views 0 0 0
Full Text Views 104 104 11
PDF Downloads 37 37 2